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CASE STUDY Travel, Transport & Logistics

Diesel Exhaust Fluid ERP for Manufacturers

Diesel Exhaust Fluid ERP solution for DEF manufacturers to streamline production, compliance, inventory & distributor management.

Leading DEF manufacturer
Industry Travel, Transport & Logistics

The Challenge

A leading DEF manufacturer in Uttar Pradesh was scaling rapidly in the automotive fluid supply chain. However, fragmented systems and manual processes were limiting growth and compliance readiness.

They faced:

  • No centralized production planning and batch quality control

  • Difficulty managing inventory with expiration date tracking

  • Complex distributor network coordination

  • Heavy documentation requirements for regulatory compliance

  • Delays in customer order processing and dispatch scheduling

  • Limited financial visibility across operations

Without a structured Diesel Exhaust Fluid ERP, inefficiencies were affecting scalability, compliance, and profitability.

Our Solution

AaiNova designed and deployed a fully customised Diesel Exhaust Fluid ERP tailored specifically for DEF manufacturers and automotive fluid suppliers.

1. Production & Quality Management

  • Batch-wise production tracking

  • Built-in quality checkpoints

  • Automated batch approval workflows

  • Integrated compliance document storage

2. Smart Inventory & Expiry Tracking

  • Real-time stock monitoring

  • Automated expiration alerts

  • FIFO/FEFO-based dispatch logic

  • Multi-warehouse visibility

3. Distributor & Supply Chain Management

  • Distributor onboarding & controlled access

  • Dispatch planning automation

  • Delivery tracking dashboards

Built with scalability in mind, the solution aligns with our domain expertise in Travel, Transport & Logistics and leverages secure Cloud & Infrastructure Services for high availability.

4. Compliance & Certification Management

  • Centralized regulatory certificate repository

  • Audit-ready documentation

  • Automated renewal reminders

5. Order Processing & Financial Insights

  • End-to-end order lifecycle tracking

  • Delivery scheduling module

  • Cost analysis and profitability dashboards

  • Custom financial reporting

The platform was developed using Laravel, Vue.js, Flutter, WordPress, and React, ensuring cross-platform accessibility and future scalability.

The Results

After implementing the Diesel Exhaust Fluid ERP:

  • ✅ 40% improvement in production planning efficiency

  • ✅ 100% batch traceability and audit readiness

  • ✅ 30% reduction in inventory wastage through expiry tracking

  • ✅ Faster distributor coordination and dispatch cycles

  • ✅ Real-time financial visibility for data-driven decisions

The organization successfully transitioned to a scalable, compliance-ready ERP ecosystem.

This case demonstrates AaiNova’s ability to build industry-focused ERP systems with deep operational integration.

Explore more transformation stories in our Case Studies or learn about our Application Development expertise. If you’re a DEF manufacturer or automotive fluid supplier looking to implement a custom ERP, we can help.

👉 Book a 30-min AI Audit and discover how AaiNova can modernise your operations with intelligent ERP solutions.

by Nikhil Bhandari Full Stack Development
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